DFocus Rapid Prototype

Overmolding-Guss

Overmolding-Guss bonds a soft elastomer (such as silicone rubber or flexible polyurethane) onto a rigid substrate, creating multi-material parts in a single workflow. Perfect for grips, seals, buttons, and ergonomic housings.

  • Multi-Material Bonding (Rigid + Soft)
  • Shore A 30-90 Hardness Range
  • No Tooling — Silicone Molds

Soft-touch grips, sealing, and multi-material prototypes.

DFocusRP precision manufacturing services
Delivery in as fast as 5 days
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100+ Materialien
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We don't just claim precision; we verify it. Every part undergoes rigorous inspection using advanced metrology equipment.

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Overmolding-Guss

Over-moulding bonds two different materials together — typically a rigid ABS-like core with a soft-touch TPE or silicone outer layer. This creates ergonomic grips, waterproof seals, vibration dampening, and multi-colour parts all in one step.

Using vacuum-cast silicone molds, we can deliver over-moulded prototypes in 5-7 days without expensive injection mold tooling. Ideal for consumer electronics, power tools, medical devices, and any product requiring a soft-touch interface.

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Multi-material overmolding process for soft elastomer bonding
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Overmolding-Guss for two-material prototype validation

Overmolding-Guss supports prototype parts that need a rigid insert with a softer grip, seal, cover, or touch surface before committing to production tooling.

Best-fit use

Soft-touch grips, handles, seals, wearable covers, protective corners, insert prototypes, and user-test assemblies.

Files to send

CAD for both materials, insert details, Shore hardness target, color reference, bonding area, quantity, and assembly purpose.

DFM checks

Undercuts, insert location, wall thickness, bonding surface, parting line, air traps, and expected prototype durability.

Buyer warning

Prototype over-mould casting validates appearance and fit, but production overmolding still requires tooling and material review.

Wie DFocus diese Seite nutzt

Diese Seite ist Teil der Angebotsvorbereitung. Sie hilft, eine grobe Prototypidee in ein praktisches Fertigungsbriefing mit Prozesswahl, Material, Toleranzen, Finish, Prufbedarf und Versandannahmen zu ubersetzen, packaging notes, and delivery assumptions.

Was eine RFQ starker macht

Eine starke RFQ erklart, was das Teil beweisen muss, welche Masse wichtig sind, ob Optik oder Funktion dominiert, welche Menge benotigt wird, was flexibel ist und welche Nachweise vor Versand erwartet werden.

DFocus TeamTechnische Unterstutzung

Hallo, hier ist das DFocus PROTOTYPE Team.

Brauchen Sie Hilfe bei CNC-Bearbeitung, 3D-Druck oder Oberflachenfinish? Senden Sie Projektdaten, wir leiten die Anfrage technisch richtig weiter.