Overmolding-Guss
Overmolding-Guss bonds a soft elastomer (such as silicone rubber or flexible polyurethane) onto a rigid substrate, creating multi-material parts in a single workflow. Perfect for grips, seals, buttons, and ergonomic housings.
- Multi-Material Bonding (Rigid + Soft)
- Shore A 30-90 Hardness Range
- No Tooling — Silicone Molds
Soft-touch grips, sealing, and multi-material prototypes.

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We don't just claim precision; we verify it. Every part undergoes rigorous inspection using advanced metrology equipment.
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Overmolding-Guss
Over-moulding bonds two different materials together — typically a rigid ABS-like core with a soft-touch TPE or silicone outer layer. This creates ergonomic grips, waterproof seals, vibration dampening, and multi-colour parts all in one step.
Using vacuum-cast silicone molds, we can deliver over-moulded prototypes in 5-7 days without expensive injection mold tooling. Ideal for consumer electronics, power tools, medical devices, and any product requiring a soft-touch interface.
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Overmolding-Guss for two-material prototype validation
Overmolding-Guss supports prototype parts that need a rigid insert with a softer grip, seal, cover, or touch surface before committing to production tooling.
Soft-touch grips, handles, seals, wearable covers, protective corners, insert prototypes, and user-test assemblies.
CAD for both materials, insert details, Shore hardness target, color reference, bonding area, quantity, and assembly purpose.
Undercuts, insert location, wall thickness, bonding surface, parting line, air traps, and expected prototype durability.
Prototype over-mould casting validates appearance and fit, but production overmolding still requires tooling and material review.
Wie DFocus diese Seite nutzt
Diese Seite ist Teil der Angebotsvorbereitung. Sie hilft, eine grobe Prototypidee in ein praktisches Fertigungsbriefing mit Prozesswahl, Material, Toleranzen, Finish, Prufbedarf und Versandannahmen zu ubersetzen, packaging notes, and delivery assumptions.
Was eine RFQ starker macht
Eine starke RFQ erklart, was das Teil beweisen muss, welche Masse wichtig sind, ob Optik oder Funktion dominiert, welche Menge benotigt wird, was flexibel ist und welche Nachweise vor Versand erwartet werden.