DFocus Rapid Prototype
Autorisierte Kundenfallstudie Study

Precision Fabrication
Medizingerate-Gehause

Precision sheet metal fabrication for a Class II medical device. Tight tolerances, complex bends, and medical-grade powder coating for hospital environments.

Projektuberblick

Industry
Medizintechnik Devices
Material
Aluminum 5052
Thickness
1.5mm & 2.0mm
Process
Laser Cut & Bend
Finish
Antimicrobial Powder
Standards
ISO 13485 Compliant

Die Herausforderung

"Medizintechnik enclosures demand perfect aesthetics, strict dimensional accuracy for internal PCB mounts, and specialized surface finishes that can withstand harsh hospital cleaning chemicals."

Critical Requirements

  • Complex EMI Shielding: Precision folded seams to prevent electromagnetic interference for sensitive diagnostic components.
  • Zero Sharp Edges: Medizintechnik devices require thoroughly deburred and radiused edges to prevent injury to operating room staff.
  • Biocompatible Finish: A perfectly smooth, antimicrobial powder coating that tolerates frequent wipedowns with bleach and alcohol.

Our Execution

We utilized our dedicated sheet metal line, implementing customized press brake tooling and a meticulous finishing protocol.

1

Fiber Laserschneiden & Punching

Panels were cut using high-speed fiber lasers for perfectly clean edges, followed by CNC punching for precise ventilation louvers that prevent liquid ingress.

2

Precision Bending & Welding

We used multi-axis CNC press brakes to execute tight interlocking bends. Corners were seamlessly TIG welded and ground completely flush by expert technicians prior to coating, creating the illusion of a solid continuous shell.

3

Medizintechnik Powder Coating & Silkscreen

After chemical conversion coating for adhesion, the enclosures received a highly durable, antimicrobial white powder coat, followed by precision silkscreening for clear operator instructions and branding.

Technische Eckpunkte

  • Laserschneiden (Fiber)
  • CNC Press Brake Bending
  • TIG Corner Welding
  • Antimicrobial Coating
  • Silkscreen Printing

Building Medizintechnik Hardware?

We understand the stringent quality requirements for medical enclosures.

Projekt starten
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