DFocus Rapid Prototype
Caso de cliente autorizado Study

Precision Fabrication
Carcasa de dispositivo medico

Precision sheet metal fabrication for a Class II medical device. Tight tolerances, complex bends, and medical-grade powder coating for hospital environments.

Resumen del proyecto

Industry
Medico Devices
Material
Aluminum 5052
Thickness
1.5mm & 2.0mm
Process
Laser Cut & Bend
Finish
Antimicrobial Powder
Standards
ISO 13485 Compliant

El reto

"Medico enclosures demand perfect aesthetics, strict dimensional accuracy for internal PCB mounts, and specialized surface finishes that can withstand harsh hospital cleaning chemicals."

Critical Requirements

  • Complex EMI Shielding: Precision folded seams to prevent electromagnetic interference for sensitive diagnostic components.
  • Zero Sharp Edges: Medico devices require thoroughly deburred and radiused edges to prevent injury to operating room staff.
  • Biocompatible Finish: A perfectly smooth, antimicrobial powder coating that tolerates frequent wipedowns with bleach and alcohol.

Our Execution

We utilized our dedicated sheet metal line, implementing customized press brake tooling and a meticulous finishing protocol.

1

Fiber Corte laser & Punching

Panels were cut using high-speed fiber lasers for perfectly clean edges, followed by CNC punching for precise ventilation louvers that prevent liquid ingress.

2

Precision Bending & Welding

We used multi-axis CNC press brakes to execute tight interlocking bends. Corners were seamlessly TIG welded and ground completely flush by expert technicians prior to coating, creating the illusion of a solid continuous shell.

3

Medico Powder Coating & Silkscreen

After chemical conversion coating for adhesion, the enclosures received a highly durable, antimicrobial white powder coat, followed by precision silkscreening for clear operator instructions and branding.

Puntos tecnicos

  • Corte laser (Fiber)
  • CNC Press Brake Bending
  • TIG Corner Welding
  • Antimicrobial Coating
  • Silkscreen Printing

Building Medico Hardware?

We understand the stringent quality requirements for medical enclosures.

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