DFocus Rapid Prototype
승인된 고객 사례 Study

Precision CNC 가공
자동차 Prototype

Custom Center-Lock Wheel Hubs for FSAE Racing. ±0.01 mm tolerance in Aluminum 7075-T6. Delivered in just 10 days.

프로젝트 개요

Industry
자동차
Material
Al 7075-T6
Precision
±0.01 mm
Tech
CNC 선반 가공
Lead Time
10 Days
Volume
4 Sets

과제

"For Brown Formula Racing, wheel hubs are mission-critical components integrating the drivetrain, bearings, and wheels. These parts withstand massive cornering forces and braking torques."

Critical Requirements

  • Excellent concentricity to prevent vibration at high speeds.
  • High-strength performance combined with aggressive lightweighting.
  • Precise thread engagement for reliable wheel locknut safety.

Our Execution

As a premier provider for motorsports, we developed a comprehensive strategy combining lathe work and 5-axis milling.

1

Minimized Setup Strategy

We used a two-sided turning strategy. Each end was rough-turned, finish-turned, drilled, bored, and threaded with controlled flipping to maintain datums and ensure alignment.

2

Deep Pocket Machining

For challenging internal pockets, we used a multi-step approach: pilot drilling for chip clearance, helical rough milling, and controlled finishing passes.

3

Custom 5-Axis Fixtures

Dedicated fixtures were designed for secure clamping during 5-axis machining, eliminating cumulative positioning errors.

기술 포인트

  • CNC 선반 가공 (Rough & Finish)
  • Deep Hole Drilling
  • Precision Boring
  • Dynamic Pocket Milling
  • 5-Axis Contour Finishing

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빠른 견적 요청
This case study is published with the explicit consent of the customer. All intellectual property rights remain with the original owner.
구매자 메모

자동차 prototype case notes for sourcing teams

자동차 prototype work needs practical communication around material, fit, finish, inspection, and timeline because a part may be used for assembly checks, design validation, display, or early vehicle testing.

Common route

CNC machining, 5-axis machining, sheet metal fabrication, surface finishing, and small-batch assembly support.

견적 focus

Mark critical dimensions, mating interfaces, finish surfaces, material grade, and whether the part is for visual review or functional test.

Inspection proof

Before-shipment photos, key dimension reports, finish confirmation, packaging review, and revision notes for future batches.

Related buyers

자동차 suppliers, engineering teams, mobility startups, aftermarket product teams, and industrial design groups.

DFocus가 이 페이지를 활용하는 방식

이 페이지는 견적 준비 경로의 일부입니다. 넓은 시제품 아이디어를 공정 선택, 소재, 공차, 표면 처리, 검사, 배송 조건이 포함된 제조 브리프로 정리합니다, packaging notes, and delivery assumptions.

RFQ를 강화하는 요소

강한 RFQ는 부품이 검증해야 할 것, 중요한 치수, 외관과 기능의 우선순위, 수량, 조정 가능한 조건, 출하 전 필요한 증빙을 명확히 합니다.

Phone-photo case evidence

Case pages need project-context proof, not only finished render-style images. This evidence shows drawing review and quote-stage engineering work before prototype production.

Engineer reviewing prototype drawings and CAD notes at a laptop
Drawing and CAD review before prototype route confirmation
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