DFocus Rapid Prototype
Caso de cliente autorizado Study

Precision Mecanizado CNC
Automotriz Prototype

Custom Center-Lock Wheel Hubs for FSAE Racing. ±0.01 mm tolerance in Aluminum 7075-T6. Delivered in just 10 days.

Resumen del proyecto

Industry
Automotriz
Material
Al 7075-T6
Precision
±0.01 mm
Tech
Torneado CNC
Lead Time
10 Days
Volume
4 Sets

El reto

"For Brown Formula Racing, wheel hubs are mission-critical components integrating the drivetrain, bearings, and wheels. These parts withstand massive cornering forces and braking torques."

Critical Requirements

  • Excellent concentricity to prevent vibration at high speeds.
  • High-strength performance combined with aggressive lightweighting.
  • Precise thread engagement for reliable wheel locknut safety.

Our Execution

As a premier provider for motorsports, we developed a comprehensive strategy combining lathe work and 5-axis milling.

1

Minimized Setup Strategy

We used a two-sided turning strategy. Each end was rough-turned, finish-turned, drilled, bored, and threaded with controlled flipping to maintain datums and ensure alignment.

2

Deep Pocket Machining

For challenging internal pockets, we used a multi-step approach: pilot drilling for chip clearance, helical rough milling, and controlled finishing passes.

3

Custom 5-Axis Fixtures

Dedicated fixtures were designed for secure clamping during 5-axis machining, eliminating cumulative positioning errors.

Puntos tecnicos

  • Torneado CNC (Rough & Finish)
  • Deep Hole Drilling
  • Precision Boring
  • Dynamic Pocket Milling
  • 5-Axis Contour Finishing

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Notas para compradores

Automotriz prototype case notes for sourcing teams

Automotriz prototype work needs practical communication around material, fit, finish, inspection, and timeline because a part may be used for assembly checks, design validation, display, or early vehicle testing.

Common route

CNC machining, 5-axis machining, sheet metal fabrication, surface finishing, and small-batch assembly support.

Cotizacion focus

Mark critical dimensions, mating interfaces, finish surfaces, material grade, and whether the part is for visual review or functional test.

Inspection proof

Before-shipment photos, key dimension reports, finish confirmation, packaging review, and revision notes for future batches.

Related buyers

Automotriz suppliers, engineering teams, mobility startups, aftermarket product teams, and industrial design groups.

Como DFocus usa esta pagina

Esta pagina forma parte de la preparacion de cotizacion. Convierte una idea de prototipo en un brief de fabricacion con proceso, material, tolerancias, acabado, inspeccion y envio, packaging notes, and delivery assumptions.

Que mejora la RFQ

Una RFQ mas fuerte explica que debe validar la pieza, que dimensiones importan, si pesa mas apariencia o funcion, cantidad, puntos flexibles y evidencia esperada antes del envio.

Phone-photo case evidence

Case pages need project-context proof, not only finished render-style images. This evidence shows drawing review and quote-stage engineering work before prototype production.

Engineer reviewing prototype drawings and CAD notes at a laptop
Drawing and CAD review before prototype route confirmation
Equipo DFocusSoporte tecnico

Hola, este es el equipo de DFocus PROTOTYPE.

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